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Heavy Machinery Factory Robotic Arc Welding Automation System Project

RussiaEMT-AR1708 Arc Welding Robot SystemMetal Processing
Heavy Machinery Factory Robotic Arc Welding Automation System Project - Image 1
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Heavy Machinery Factory Robotic Arc Welding Automation System Project - Image 1
Heavy Machinery Factory Robotic Arc Welding Automation System Project - Image 2

Project Overview

EMT customized a robotic automated welding workstation for a large heavy machinery manufacturer. The customer faced challenges with complex welds, unstable manual welding quality and low efficiency when producing excavator and crane chassis. The EMT team tailored an automated welding cell with two EMT-AR1708 arc welding robots and a three-axis servo positioner.

Challenges & Pain Points

  • Complex welds with unstable manual welding quality
  • Low welding efficiency limiting capacity
  • High dust environment harmful to worker health
  • Need to achieve capacity doubling target

Our Solution

The EMT technical team customized an automated welding cell with two EMT-AR1708 arc welding robots and a three-axis servo positioner. The robots have 2000mm arm reach, equipped with laser positioning and arc tracking systems to automatically correct weld deviations. Multi-axis coordination ensures optimal flat welding position.

EMT-AR1708 six-axis arc welding robot with 2000mm reach
Laser positioning and arc tracking system
Three-axis servo positioner with multi-axis coordination
24-hour continuous operation capability

Project Results

40% increase in welding efficiency with 24-hour operation
First-pass weld qualification rate increased from 85% to 99.5%
Greatly reduced post-weld repair work
Workers freed from high-dust environment, improved workshop safety

Client Testimonial

"EMT arc welding robot system has completely transformed our welding workshop. Welding quality is stable and reliable, efficiency has greatly improved. EMT team was very professional from solution design to installation, and after-sales service is very timely."

Dmitry Volkov|Technical Director
Project Engineer
Senior

Alexander Petrov

Chief Project Engineer

15 Years Experience

200+ Projects Led

Certified Engineer

Call Now +7 (800) 201-52-88

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